Ventil | Extraservice

VENTIL TEST AND REPAIR EQUIPMENT

A COMPLETE RANGE OF MACHINES FOR TESTING AND REPAIRING VALVES
VENTIL ENGINEERED SOLUTIONS

FIT THE RIGHT TEST EQUIPMENT INTO YOUR PRODUCTION CHAIN

VENTIL is the global supplier and manufacturer of choice for reliable valve and safety valve test benches and valve repair equipment.

Testing rack and pinion actuators

a Ventil Engineered Solutions has developed a new test bench for performance testing of quarter turn, Rack and Pinion actuators. The Ventil ATC test bench runs a full automatic sequence, thoroughly testing; the overall, smooth performance, quarter turn stroke, tightness of the pressure chambers, output torque and even the slip-stick. The ATC is equipped for an extended range of Double Acting and Single Acting (spring loaded) actuators.

500th preventest in use!

About 10 years after the launch of this unique ‘In-Situ’ test system for Pressure Relief Valves, No. 500 was put in use!
Over the past decade the Ventil PreVenTest went through a series of hard and software upgrades and a variety of new features, such as ATEX/UL certification, where developed. The PreVenTest has become the system of choice in the valve service industry, testing the safety and integrity of these critical valves, without interrupting process operations. The Ventil PreVenTest is globally used, on all continents. No 500 was delivered to a Middle East customer.

Ventil smart robotics – CNC testing

When valve testing is becoming a repetitive task, you are tempted with the lack of skilled people and your customers demand more for less (and more quickly), Ventil Smart Robotics – CNC testing is the solution for you.
In a strong collaboration with Yaskawa Robots, Ventil offers the next, revolutionary step in automated CNC valve testing, enabling valve manufacturers to optimize their production efficiency, safety and reduce costs. The primary reason for implementing machine learning and robotics into our test benches is to streamline the workflow with high volume – series testing of valves. In other applications, such as ultra-high pressure (gas) testing, the camera-equipped robot can safely perform the ‘up close’ inspection.

Ventil RAT (remote acceptance testing)

A new, ingenious product is being developed by the Ventil Engineered Solutions team. The Ventil RAT (Remote Acceptance Testing) system combines smart software with the newest high definition camera’s and smart glasses to create a safe and sustainable remote inspection platform. RAT will enable you to invite your customer or quality authority to witness FAT (factory acceptance test) from distance. RAT will also provide secured processing and storage of valve and test data. The objective of RAT is to improve your operational efficiency and create a considerable saving in inspector – manpower and travelling costs. Many Ventil test benches are already completed with a fully embedded camera’s which can be implemented in the RAT system. If not, a series of camera’s can be retrofitted and combined with the RAT hard and software.

New ‘test recipe’ driven CNC valve test software

Recently the Ventil IT team has rolled out a complete new software for valve manufacturers. CRS 2.0 is completely ‘recipe’ driven and self-learning. Feedback from the test system is used to automatically optimize the test recipe parameters and improve the operational efficiency of the automatic test bench. The intuitive operated program enables the user to define an unique ‘test recipe’ for each valve type, size and pressure class. The new CRS 2.0 structure enables easier integration / interfacing with your ERP or MES, collecting specific valve data and exporting test results for quality control.

VALVE TEST & REPAIR EQUIPMENT

THE EQUIPMENT TO GET THE JOB DONE

The integrity, reliability and safety are only warranted when valves are given the right treatment.

Ventil offers a large variety of machines and equipment for the repair and testing of any valve type, size and pressure class. Our mission is to supply guidance by sharing our experience. To pioneer, innovate and manufacture first class test and repair equipment for valves. We deliver safety.

The design and configuration of the Ventil products are well proven and based on many years of experience in Shut-off valve, Safety valve and Control valve maintenance, testing and repair. The Ventil equipment is fully built in-house and only first class and durable materials are used. Most machines are available from stock at one of the Ventil locations across the globe.

Shut-off valve testing

Psv testing

Preventest on-place testing

Control valve testing

Valve test and repair containers

Valve repair equipment

Accessoires

Transportable liquid test system

CNC PRODUCTION TESTING

WE KNOW WHAT IT TAKES

The integrity, reliability and safety are only warranted when valves are given the right treatment.

Successfully manufacturing valves means taking the right decisions. Having manufactured over 5000 valve testers, we know what it takes to size and fit right test equipment into your production chain. Ventil Engineered Solutions offers a complete range of special test equipment for: